How we can save you money
We offer a range of technologies which improve process performance, reduce energy consumption and ease maintenance. Typical systems save between 10% and 25% of energy costs.
Condensing Heat Recovery
Recovering waste energy, offsetting the use of carbon fuels and reducing CO2 emissions.
- Recovering most of the remaining energy in your exhaust stack to use instead of burning more fuel.
- Generating water from the air that can be used in the boiler or on site.
- Reducing operational costs and improving the bottom line
Modular Construction
The modular construction of the Condex system means
that multiple heat exchangers can be contained in one unit
providing optimum heat recovery and delivery to suit your site.
Maximum recovery, minimum fuss.
Innovative Solutions
High energy recovery from the existing stack means low
temperatures and different materials for our stacks, this one is made
from fibreglass. Innovative solutions driving great projects.
Optimised for Energy Efficiency
Getting every last kWh of energy from your fuel is where the Condex
condensing economizer
design starts. Converting both latent and sensible energy from the
process or boiler exhaust provides large amounts of energy that
can be used in the boiler house or across your site to offset
regular fuel costs.
Engineered for excellence
Condensing exhaust gasses recovers the large amount of latent heat trapped in the exhaust gas as it exits the
boiler or process and it is the release of this energy
that provides such high levels of energy reduction.
Designed to save a fortune
Each Condex system is designed and configured
specifically for the site it works on, matching energy
sources with site requirements to achieve the optimum in energy reduction and
efficiency. offsetting the use of carbon fuels and reducing CO2 and NOx
The Technology Explained
Energy Recovery
The hot water, generated from recovering both the latent and
sensible heat in the exhaust, is then used to pre-heat hot water
users on site. The simplest systems can use this heat to preheat
boiler make-up water, offset steam use to the deareator
and increase boiler feed water temperatures and that’s before
any other users are considered outside the boiler house.
The Process
Condex techHot exhaust gas is sucked from the existing site
flue or flues and into the condensing heat exchanger. Cooler
water in one or more streams is then passed through the
heat exchanger tubes transferring heat to the water and
removing heat from the exhaust.
The Condex design of economiser combines both sensible and latent heat recovery making it hugely more efficient
than most economisers. Most economisers are
designed to only recover the sensible heat
which generally only equates to between 4
and 6 percent of the energy consumed.
The Condex design however enables
the collection of energy below the
dew point. This means that all the
latent energy released during the
condensing phase of cooling is also captured raising the potential energy recovered to over
10 percent and often to between 15 and 20 percent of the total energy consumed. A 20
percent energy saving to your fuel bill will really give you something to smile about.
Green House Gasses (GHG’s) are also reduced in large proportion, in part due to the
increase in energy efficiency, but also due to the condensing nature of the economiser,
reducing both CO2 and NOx.
Engineering the Condex condensing economiser to be custom built and ready for shipping,
provides for simple installation leaving only pipework, ducting and local electrical connections to be made once on site..
